Tough 1000 Resin is a ductile, impact-resistant material with comparable strength, stiffness, and toughness to high-density polyethylene (HDPE), designed with exceptional wear and fatigue resistance for long-term toughness and utility.
The 180% elongation at break and Gardner impact strength of 128 in-lb surpass HDPE, making it ideal for parts that bend, compress, or deform without cracking. Hinges and functional parts can handle repeated stress and wear with a work of fracture of 3,200 J/m² and a Ross flex fatigue of >100,000 cycles at 23 °C.
Tough 1000 Resin is a new material formulation that leverages the technology of Form 4 Series printers, with 5x higher fracture toughness, 2x higher elongation at break, and improved temperature, creep, and ageing resistance compared to Durable Resin.
| Specification |
Value |
| Print Technology |
SLA |
| Colours |
Grey |
| Categories |
Impact Resistant |
| Applications |
Manufacturing Aids, End-Use Parts, Rapid Prototyping |
| Key Characteristics |
Ductile, impact-resistant, wear-resistant |
| Comparable Thermoplastic |
HDPE, Delrin (POM) |
| Elongation at Break |
180.0% |
| Tensile Modulus |
932.0 MPa |
| Flexural Modulus |
761.0 MPa |
| Ultimate Tensile Strength |
26.3 MPa |
| Gardner Impact Strength |
128 in-lb / 13.1 J |
| Work of Fracture |
3,200 J/m² |
| Ross Flex Fatigue |
>100,000 cycles at 23 °C |
| Heat Deflection Temp. @ 0.45 MPa |
55.3 °C |
Compatibility
Compatible Tank: Form 4 Resin Tank
Compatible Build Platform: Form 4 Build Platform, Form 4 Flex Build Platform
Compatible Printer: Form 4, Form 4B
Why Choose Tough 1000 Resin?
Tough 1000 Resin is a ductile, impact-resistant material with toughness that rivals high-density polyethylene (HDPE).
Durable and Ductile
Elongation at break of 180% and Gardner impact strength of 128 in-lb surpass HDPE, making it suitable for durable enclosures and components that withstand significant impact.
Environmentally Stable Parts for End-Use Applications
Improved temperature, creep, and ageing resistance compared to Durable Resin. Parts resist warping and sagging at corners and edges.
Fatigue and Wear Resistant
Hinges and functional parts can handle repeated stress and wear with a work of fracture of 3,200 J/m² and Ross flex fatigue of more than 100,000 cycles at 23 °C.
Low-Friction, Smooth Finish
Matte dark grey parts are engineered for applications that require smooth surfaces and low-friction finishes.
Applications
Tough 1000 Resin is ideal for parts that bend, compress, or deform without cracking, while maintaining long-term toughness and utility.
Impact-Resistant Jigs, Fixtures, and Parts
Create tough manufacturing aids and end-use components that resist impact and repeated use.
Squeezable Prototypes
Prototype components that need to bend, flex, compress, or deform without cracking.
Low-Friction Assemblies
Produce gears, ball joints, hinges, and other assemblies where surfaces slide without excessive abrasion or scratching.
Material Properties*
Download Tough 1000 Resin Technical Data Sheet
| Parameter |
Tough 1000 Resin |
HDPE |
| Ultimate Tensile Strength |
26.3 MPa |
30 MPa |
| Tensile Modulus |
932 MPa |
1000 MPa |
| Elongation at Break |
180% |
100% |
| Gardner Impact Strength |
13.1 J |
5.4 J |
| Work of Fracture |
3,200 J/m² |
Approx. 5,000–6,000 J/m² |
| Heat Deflection Temp. @ 0.45 MPa |
55.3 °C |
Approx. 70–90 °C |
*Material properties may vary based on part geometry, print orientation, print settings, and temperature. Data was obtained from parts printed using Form 4, 100 μm Tough 1000 Resin settings and post-cured with a Form Cure V2 for 12 minutes at 70 °C.
Post-Processing
Washing
The foundational step in any SLA post-processing workflow is to remove any excess resin on the surface of the parts through an alcohol or ether wash.
For the best surface finish, Formlabs recommends allowing parts printed in Tough 1000 Resin to air dry for at least 30 minutes after washing, before handling.
Settings: Form Wash | Form Wash L
Curing
Post-curing Engineering and Specialty Resins is essential for parts to achieve their full strength and functionality. This step completes the chemical reaction initiated during printing, transforming the part from its green state into a fully finished component.
Settings: Form Cure V1 | Form Cure V2 | Form Cure L V1 | Form Cure L V2