LabAM24 offers a 5-axis simultaneous gantry system that integrates linear XYZ axes with a rotary AC table, designed as a flexible platform for deploying InertOn.
The system configuration is fully customizable in size, payload, and workspace,
allowing it to scale from compact setups to large-format industrial applications.
By combining multi-axis motion with InertOn’s chamber-less deposition capability,
the gantry system enables high-precision, large-volume metal 3D printing without the
constraints of a sealed build chamber.
Chamber-Free Metal Additive Manufacturing
The LabAM24 5-axis gantry system combines precision motion control with chamber-free laser-wire DED technology for reactive metal processing.
Powered by the InertOn deposition head and Morphing Shield Technology (MST), the system creates a stable inert gas environment around the melt pool without requiring a sealed chamber.
This approach removes traditional chamber size limitations while supporting scalable manufacturing for aerospace, defence, research and industrial applications.
Designed for Reactive Alloys
The system is being developed for reactive metal applications where oxidation control is critical during the additive manufacturing process.
Current material development includes:
- Ti-6Al-4V
- Niobium C-103
- AA 6061
LabAM24 continues to expand process development across additional reactive alloy families.
Real-Time Monitoring & Oxygen Control
LabAM24’s RT-MCT monitoring technology provides real-time process feedback during printing through integrated IR monitoring and oxygen sensing systems.
Combined with MST, the system continuously adjusts process conditions to help maintain a stable inert environment throughout the build.
Testing demonstrated oxygen levels below 20ppm within 60 seconds, maintained for over one hour during operation.
Built for Aerospace & Advanced Manufacturing
LabAM24 technology has received support from major aerospace and research organisations, including funding from the U.S. Air Force Research Lab (AOARD) and participation in the Korea Aerospace Association SBIR Programme.
The company has also secured a KARI supply contract for the production of Niobium C-103 rocket nozzles, supporting ongoing development of reactive metal additive manufacturing technologies.
*Below is a sample technical data sheet for a gantry system attached for reference.
| Category |
Item |
Specification |
| 5-Axis Stage |
X, Y, Z Stroke |
Custom configuration |
|
A, C Stroke |
±45 degrees, 360 degrees |
|
Worktable Size |
Custom configuration for flat table or rotary table |
|
Load Capacity |
Custom configuration |
|
Axis Accuracy |
Under 20 µm/m |
| Laser System |
Laser Type |
Triple fibre laser (1 kW) or triple diode laser (700 W) |
|
Number of Lasers |
3 units |
|
Wavelength |
1064 nm ±10 |
|
Chiller Type |
Water-cooled chiller (2 channels) |
|
Cooling Capacity |
7 kW |
| Wire Feeding System |
Feeder Type |
Coaxial servo controlled |
|
Wire Diameter Range |
0.6 to 1.0 mm |
| Motion Control System |
CNC Controller Type |
Beckhoff CNC controlled |
| Inert Atmosphere |
Gas Type |
Argon gas (99.999%) |
|
Oxygen Sensor |
Included |
|
Morphing Shield |
Included |
| Real-Time Feedback |
Oxidation Control |
Included |
|
Printing Quality Control |
Included |
| Software |
Operating System |
Integrated operating software with interactive HMI |
|
CAM |
AM toolpath generation with morphing shield functionality |
| Electrical Requirements |
Power Supply |
380 V, three-phase |
|
Total Power Consumption |
System dependent (TBD) |
| Dimensions |
Machine Size |
Custom configuration |
| Weight |
Machine Weight |
Custom configuration |
| Safety |
Fence |
Free-standing safety fence |
|
Window |
Laser safety window |
*Caution: Additional development may be required for integration depending on the system type, configuration and specifications