LW-DED Deposition Head Module
InertOn is a laser-wire directed energy deposition (LW-DED) head module
that enables chamber-less metal 3D printing of reactive metals using
LabAM24's Morphing Shield Technology.
The system achieves below 20ppm oxygen levels with less than 30 liters of
argon gas flow per minute. As InertOn eliminates the need for a sealed
chamber, it unlocks the full build envelope of any gantry or robotic system it
integrates with, enabling effectively unlimited build volume.
The module integrates a laser system, morphing shield system, and wire
feeding system, with real-time feedback for process monitoring and control
Chamber-Free Reactive Metal Printing
LabAM24’s InertOn head module enables chamber-free laser-wire DED processing for reactive metals through its patented Morphing Shield Technology (MST).
Instead of relying on large sealed chambers, MST creates a portable inert gas environment directly around the melt pool, helping minimise oxidation while maintaining the flexibility and scalability of open-format manufacturing systems.
Combined with real-time monitoring and feedback systems, InertOn is designed for aerospace, defence, research and advanced industrial applications where stable inert processing is critical.
Real-Time Process Monitoring
InertOn integrates LabAM24’s RT-MCT (Real-Time Temperature Measurement & Control Technology) to continuously monitor melt pool conditions during printing.
Using integrated IR camera feedback and oxygen monitoring, the system helps maintain process stability and reduce oxidation throughout the build process.
Key capabilities include:
- Real-time melt pool monitoring
- Oxygen sensing during printing
- Section-based gas pressure adjustment
- Stable inert environment control
- Reactive metal process optimisation
Testing demonstrated oxygen levels below 20ppm within 60 seconds, maintained continuously for over one hour.
Reactive Material Development
LabAM24 is actively developing MST process parameters for reactive alloys used across aerospace, energy and advanced manufacturing sectors.
Current material development includes:
- Ti-6Al-4V
- Niobium C-103
- AA 6061
Additional alloy development is ongoing as LabAM24 expands its reactive metal processing capabilities.
Aerospace & Research Validation
LabAM24’s technology has received research funding from the U.S. Air Force Research Lab (AOARD) and was selected for the Korea Aerospace Association SBIR Programme.
The company has also secured a supply contract with the Korea Aerospace Research Institute (KARI) for the production of Niobium C-103 rocket nozzles.
Chamber-less LW-DED Deposition Head Module
| System | Specification |
|---|---|
| Laser System | Triple IR Laser (1064nm) |
| Total power: 2.1 kW | |
| Water cooling system | |
| Real-time feedback #1 | |
| Real-time feedback #2 | |
| Morphing Shield System | Oxygen level < 20 ppm |
| Downtime < 1 min | |
| Gas consumption below 30 L/min | |
| Multiple gas channels (individually controlled) | |
| Wire Feeding System | Coaxial type |
| Wire straightener | |
| Dimensions & Weight | 585 mm × 270 mm × 255 mm |
| Approx. 20 kg |
Laser System
Morphing Shield System
Wire Feeding System
Dimensions & Weight
Shop all LabAM24
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Vendor:LabAM24LabAM24 Gantry System
Regular price £900,000.00Sale price £900,000.00 Regular priceUnit price per -
Vendor:LabAM24LabAM24 InertOn Metal DED Robot Upgrade Package- Inert Environment
Regular price £179,998.80Sale price £179,998.80 Regular priceUnit price per
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