Unrivaled Part Performance
Achieve new levels of part performance with AON3D’s AI-optimization software and open access to the world's most advanced polymers, including PEEK, PEKK, ULTEM™, and fiber-reinforced composites.
Unlocked Material Access
Access the highest performance polymers in additive manufacturing or use Hylo’s fully open process controls to print custom polymers and alloys, no unlock fees or upgrades required.
Composite-Ready
Print parts over 2X stronger and 6X stiffer compared to neat polymers. Hylo comes ready to print composites, such as chopped carbon fiber filled PEEK, where tensile strength can exceed 140 MPa and tensile modulus, 11 GPa.
Maximize Properties with AI
AON3D’s Basis software creates model and material specific print settings, mm by mm, yielding stronger and higher quality parts.
High-Speed, High-Flow Extrusion System
Print parts in a fraction of the time with industry-leading print speeds (up to 500 mm/s) and flow rates (up to 360 cm3/h)
Independent Dual Toolheads
Print complex geometries and reduce post processing with soluble supports or double your machine’s output by printing part runs with optional duplication mode (coming 2025).
Raftless First Layers
High precision, independent active-leveling extruders with swappable, reusable build sheets provide perfect first layers.
High Precision, Self-Calibration
A fully automated calibration process delivers new levels of repeatability with optical nozzle inspection and offset calibration, independent active-leveling extruders, and linear encoders.
Advanced Material Management
Maximize part quality and consistency with a humidity-controlled and monitored storage bay, automated material loading/changeover, and filament diameter detection and compensation.
Integrated Quality Management Tools
Achieve consistent, high quality parts with 25+ integrated sensors for process control and monitoring. Analyze process logs in AON3D Basis™ to quickly verify printed part quality and identify internal/external print defects.
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AON3D Hylo
Improve Part Quality, Performance, and Throughput with AI
AI-driven process simulation and optimization replace the historical trial-and-error printing process – making it easy to achieve higher quality parts with maximized properties in just a few clicks.
Ultra-Fast Process Simulation
Basis leverages artificial intelligence to expedite transient thermal simulations, emulating the 3D printing process — enabling pre-print defect correction, part performance optimization, weld strength estimations, and more.
Identify & Fix Issues Before Hitting Print
Using simulation data, Basis corrects regional thermal-related defects such as warping, cracking, drooping overhangs, and more — increasing throughput and reducing skilled labor requirements.
Maximize Part Performance with AI
Basis optimizes print settings, mm by mm, to maintain regional temperatures at the top of a polymer's processing window, ensuring maximum interlayer adhesion and part strength, without causing print defects from overheating.
Verify Part Quality with Real-Time Sensor Data
Gain confidence in your parts by quickly verifying printed part quality with digital twins created from Hylo’s integrated sensors.
Detect Hidden Print Defects
Analyze near real time process data to quickly identify previously hidden print defects including warping/cracking, dross/debris inclusions, over/under extrusion, and more.
Track Projects, Printers, and Parts
Manage and monitor printers, projects, users, revisions, optimization, and verify part quality in one user-friendly interface.
Build a Robust Digital Inventory
Manufacture high performance parts where you need them, when you need them with a cloud-based digital inventory.
